100W LED Power Supply 24V 4.2A For LED Spot and Strip

Feature

TILLUME transformer integrates a switching mode power factor correction (TM PFC) controller and a quasi-resonant controller (QR) controller. PFC controllers provide a cost-effective solution for optimizing power factor.  QR controllers have higher efficiency and lower electromagnetic interference compared to traditional PWM systems,.

TILLUME transformer provides advanced integration and higher performance than conventional  PFC/PWM systems. The built-in TM PFC controller optimizes power conversion efficiency by reducing system costs. The intelligent PFC switch on and off, zero current detection, and frequency limiting mechanisms can achieve better efficiency under any load condition.

LED driver has many built-in green features to optimize power conversion efficiency. 

This LED transformer also integrates multiple protection functions, such as X-CAP discharge, break protection, under voltage lockout, PFC and QR level cycle by cycle current limiting (OCP), PFC and Q R level output over-voltage protection (OVP), PFC and Q R level open loop protection (OLP). Therefore, it can protect the system from damage caused by occasional failures.

Technical Data

Output:

DC Voltage: 24V
Voltage Adjust Range: 23-27.3V
Rated Current: 4.2A
Rated Power: 100W
Ripple& Noise (max.): 150mVp-p
Voltage Tolerance: ±3.0%
Line Regulation: ±0.5%
Load Regulation: ±1.5%
Setup, Rise Time: 500ms, 80ms 115VAC / 230VAC
Hold Up Time（Typ.): 16ms/230VAC 16ms/115VAC

Input:

Voltage Range: 100 ~ 265VAC
Frequency Range: 47 ~ 63Hz
Power Factor: PF≧0.98/115VAC, PF≧0.96/230VAC @Full load
Total Harmonic Distortion: THD< 20%(@load=100%/115VC,230VAC)
Efficiency(Typ.): >90%
AC Current: 0.95A / 115VAC 0.5A / 230VAC
Inrush Current(Typ.): COLD START 60A(twidth=550μs measured at 50% Ipeak) at 230VAC; Per NEMA 410
Leakage Current: <0.25mA / 264VAC
No load power consumption: <0.15W

Protection:

Over Current: 110~ 120%  Rated OCP 5A / Hiccup mode recovers automatically after the fault condition is removed
Short Circuit: Hiccup mode, recovers automatically after the fault condition is removed
Over Voltage: 28 ~ 29.5V Shut down and latch off o/p voltage, re-power on to recover
Over Temperature: Shut down o/p voltage, re-power on to recover

Environment:

Working Temp.: Tcase=-40 ~ +40℃
Max. Case Temp.: Tcase=+85℃
Working Humidity: 20 ~ 95% RH non-condensing
Storage Temp., Humidity: -40 ~ +80℃, 10 ~ 95% RH
Temp. Coefficient: ±0.03%/℃ (0 ~ 50℃)

Safety & EMC:

Safety Standards: EN61347-1, BS EN/EN61347-2-13 independent, EN62384, GB19510.1,GB19510.14,EAC TP TC 004,IP67 approved; Design refer to EN60335-1
Withstand Voltage: I/P-O/P:3.75KVAC
Isolation Resistance: I/P-O/P:100M Ohms / 500VDC / 25℃/ 70% RH
EMC Emission: Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (@load≧60%) ; BS EN/EN61000-3-3; GB17743 and GB17625.1,EAC TP TC 020
EMC Immunity: Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11; BS EN/EN61547, light industry level (surge immunity Line-Line 2KV); EAC TP TC 020

Others:

Dimension: 226*67*40mm (L*W*H)
Packing: 0.77Kg

TILLUME HLG-100W-24A LED Power Supply Test Report

1, Block Diagram

2, Performance Evaluation

This session presents the test results of HLG-100W-24A LED Power Supply up to date. Overall the power supply meets the design specification.

All data was measured at 1.5M AWG16 CABLE END

Performance Highlights

• No load standby power: below 40mW @230V
• Max Efficiency @ 100% Load: 90.00%@115VAC & 91.20%@230VAC

Characterization Results Summary

Test Item	Test Result
1.Input Characteristics
Standby Power at no Load	22mW
Average Efficiency( 230Vac, 100% Load)	91.20%
2. Output Characteristics
Line regulation	0.5%
Load regulation	1.5%
Ripple & Noise	100mV
Over Shoot	2.6% Max
Under Shoot	2.2% Max
Dynamic test	±360mV
3. Time Sequence
Set up time	<350mS
Hold up time	>25mS
Rise time	<150mS
Fall time	<15ms

Test Equipments

Item	Brand	Module
AC Source	EVERFINE	DPS1005-V200
Digital Power Meter	EVERFINE	LT-101A
Electrical Load	ITECH	IT8512G+
Oscilloscope	Tektronix	MDO32
Thermal	HIKVISION	K20

2,1 Input Characteristics

2,1,1 Standby Power / PF / THD

 Table.1 Standby Power Without Load

Input Voltage	Specification	Standby Power(mW)	Vo(V)
100Vac/60Hz	150mW	20mW	24.2
115Vac/60Hz		20mW	24.2
230Vac/50Hz		30mW	24.2
264Vac/50Hz		50mW	24.2

Table.2 PF and THD with Full load

Input Voltage	Specification	PF	Specification	THD(%)
100Vac/60Hz	>0.95	0.99	<20%	9.3%
115Vac/60Hz		0.99		8.8%
230Vac/50Hz		0.97		12.4%
264Vac/50Hz		0.96		13.2%

 

2,1,2 Efficiency

 Table.3 Efficiency

Input Voltage	100%	75%	50%	25%	Avg. Eff
115Vac/60Hz	90.0%	90.8%	90.2%	90.5%	90.37%
230Vac/50Hz	91.2%	90.5%	90.8%	90.5%	90.75%

2,2 Output Characteristics

2,2,1 Line Regulation @ Load Regulation

 Table.4 Line Regulation@l Load Regulation

Input Voltage	No Load	Half Load	Full Load	Specification
100Vac/60Hz	24.2V	24.1V	24.0V
115Vac/60Hz	24.2V	24.1V	24.0V
230Vac/50Hz	24.2V	24.1V	24.0V
264Vac/50Hz	24.2V	24.1V	24.0V
Line Regulation	0%			0.5%
Load Regulation	0.82%			1.5%

2,2,2 Ripple & Noise

 Table.5 Ripple & Noise

Input Voltage	R&N (mV)
	No Load	Full Load	Specification
100Vac/60Hz	23mV	87mV	100mV
115Vac/60Hz	23mV	72mV
230Vac/50Hz	22mV	46mV
264Vac/50Hz	22mV	46mV

2,2,3 Dynamic Test

The Dynamic Test with a low set at 10% load lasting for 10ms and high set at 100% load lasting for 10ms is added to the output. The ramp is set at 0.25A/us at transient.

 Table.6 Dynamic Test

Input Voltage	Output(mV)	Specification
100Vac/60Hz
115Vac/60Hz
230Vac/50Hz
264Vac/50Hz

2,2,4 Time Sequence (Full load)

 Table.7 Time Sequence

Item	Input voltage	Meas.Data	Specification
Set up time	230V/115V	73.6mS/340mS	<500mS
Hold-up time	230V/115V	25.6mS/25.2mS	>10mS
Rise Time	230V/115V	104.5mS/136.3ms	<150mS
Fall Time	230V/115V	11.1mS/11.8mS	NA

2,3 Temperature Test

 Table.8 TemperatureTest

 The thermal test is under 30℃ ambiance after 4 hours full load runing with 230Vac input

Position	Mark	Description	Value
BD1	P1	Bridge	64.7℃
Q1	P2	PFC MOS	65℃
Q2	P3	QR MOS	67.5℃
D1	P4	Didoe	66.1℃
T1	P5	PFC Transformer	50.3℃
CAP1	P6	Capacitor	51.1℃
T2	P7	QR Transformer	91℃
Q3	P8	Synchronous MOS	77℃
CAP2	P9	Capacitor	61.3℃
CAP3	P10	Capacitor	56.3℃

 

3, Protection Performance

3,1 Over Current Protection

Input Voltage	OCP Trigger Current (A)	Specification
100Vac/60Hz	5A	5A
115Vac/60Hz	5A
230Vac/50Hz	5.4A
264Vac/50Hz	5.4A

 3,2 Over Voltage Protection

Input Voltage	Output OVP Trigger Voltage (V)
115Vac/60Hz	29.5V
230Vac/50Hz	29.3V